Hytrol Catalog

C ATA L O G HYTROL CONVEYOR COMPANY

DC-62

Drag Chain Conveyor

The Model DC-62 is a two strand drag chain conveyor designed to handle pallets.

• 11Widths • Modular Assembly • Adjustable DCS and DCDS-Type Floor Supports Available

HOW IT WORKS The conveyor is made up of drive, intermediate and tail sections on which two strands of #60 single-pitch chain travel. Each strand is a continuous loop and driven by a common drive shaft.

SIZE TO ORDER OVERALL LENGTH“A”

FRAMEWIDTH 19 7/8”

22 7/8”

25 7/8”

28 7/8”

31 7/8”

34 7/8”

37 7/8”

40 7/8”

43 7/8”

46 7/8”

49 7/8”

STRAND CENTERS

18” 433

21” 450

24” 466

27” 483

30” 499

33” 517

36” 534

39” 551

42” 567

45” 581

48” 600

7’ Per Foot Weight

37

39

41

43

45

47

49

51

53

55

57

All weights in catalog are conveyor weights only. Accessories, crating, etc., are not included.

INTERMEDIATE SECTION

6O” DRIVE SECTION

12”

18” MIN.

“X”

“X”

FILL PLATE

#60 SINGLE PITCH CHAIN

12” MIN.

CENTER DRIVE SECTION

OPTIONAL SUPPORT W/ ADJ. FOOT PAD SHOWN

SECTION X-X

CATALOG | 08312018

DC-62

• STANDARD SPECIFICATIONS

CHAIN – #60 single pitch conveyor chain (straight sidebar). CHAIN GUIDE – UHMW polyethylene.

BEARINGS – Sealed, pre-lubricated, self aligning, ball bearings on drive. CONVEYING SPEED –35 FPM. CAPACITY –6000 lbs. maximum at 35 FPM (1 1/2 HP maximum). NOT TO EXCEED CAPACITY IN CHART. FLOOR SUPPORTS –Now supplied as optional equipment.

FRAME – 6 in. x 7 ga. powder painted formed steel angle with 1 1/2 in. x 3/16 wall, chain support tube. 4 ga. formed coupling channels located at infeed and discharge ends of each module. MOTOR –1 1/2 HP – 208/230/460/575V– 3 PH. 60 HZ. gearmotor, located underneath in 5 ft. long module. DRIVE SPROCKETS – Hardened #60 with 1 3/8 in. dia. steel shaft.

NOTE : Product footprint may affect drive capacity.

LOAD CAPACITY CHART (Live)* @ 35 FPM

TOTAL LOAD (Lbs.)

HP

UP TO 50’

UP TO 102’

1 1/2

6000

6000

MAXIMUM UNIT LOAD–6000 lbs.

• OPTIONAL EQUIPMENT FLOOR SUPPORTS –DCSandDCDSTypefloorsupportsareavailablewithawiderangeofadjustment. Specify top of chain elevation. One support required at every bed joint and ends of conveyor. Holes in feet for lagging to floor. MOTORS –1 1/2 HP maximum.

CLOSED TAIL –Overall length will be affected. CONVEYING SPEED –Speeds other than 35 FPM will require gear box change (contact factory).

CATALOG | 08312018

DC-63

Drag Chain Conveyor

The Model DC-63 is a three strand drag chain conveyor designed to handle pallets.

• 11Widths • Modular Assembly • Adjustable DC3S and DCDS-Type Floor Supports vailable

HOW IT WORKS The conveyor is made up of drive, intermediate and tail sections on which three strands of #60 single-pitch chain travel. Each strand is a continuous loop and driven by a common drive shaft.

FRAMEWIDTH 37 7/8”

43 7/8”

49 7/8”

55 7/8”

61 7/8”

67 7/8”

73 7/8”

79 7/8”

85 7/8”

91 7/8”

99 7/8”

SIZE TO ORDER OVERALL LENGTH“A”

STRAND CENTERS

18”

21”

24”

27”

30”

33”

36”

39”

42”

45”

48”

7’ Per Foot Weight

650

675

699

724

748

775

801

826

850

871

900

55

58

61

64

67

70

73

76

79

82

85

All weights in catalog are conveyor weights only. Accessories, crating, etc., are not included.

INTERMEDIATE SECTION

6O” DRIVE SECTION

12”

18" MIN.

18" MIN.

18" MIN.

18" MIN.

“X”

“X”

FILL PLATE

#60 SINGLE PITCH CHAIN

12” MIN.

CENTER DRIVE SECTION

OPTIONAL SUPPORT W/ ADJ. FOOT PAD SHOWN

SECTION X-X

CATALOG | 08312018

DC-63

• STANDARD SPECIFICATIONS

CHAIN – #60 single pitch conveyor chain (straight sidebar). CHAIN GUIDE – UHMW polyethylene.

BEARINGS – Sealed, pre-lubricated, self aligning, ball bearings on drive. CONVEYING SPEED –35 FPM. CAPACITY –5800 lbs. maximum at 30 FPM (1 1/2 HP maximum). NOT TO EXCEED CAPACITY IN CHART. FLOOR SUPPORTS –Now supplied as optional equipment.

FRAME – 6 in. x 7 ga. powder painted formed steel angle with 1 1/2 in. x 3/16 wall, chain support tube. 4 ga. formed coupling channels located at infeed and discharge ends of each module. MOTOR –1 1/2 HP – 208/230/460/575V– 3 PH. 60 HZ. gearmotor, located underneath in 5 ft. long module. DRIVE SPROCKETS – Hardened #60 with 1 3/8 in. dia. steel shaft.

NOTE : Product footprint may affect drive capacity.

LOAD CAPACITY CHART (Live)* @ 30 FPM

TOTAL LOAD (Lbs.)

HP

UP TO 50’

UP TO 102’

1 1/2

5800

5600

MAXIMUM UNIT LOAD–3000 lbs.

• OPTIONAL EQUIPMENT

FLOOR SUPPORTS –DC3S and DCDS Type floor supports are available with a wide range of adjustment. Specify top of chain elevation. One support required at every bed joint and ends of conveyor. Holes in feet for lagging to floor. MOTORS –1 1/2 HP maximum.

CLOSED TAIL –Overall length will be affected. CONVEYING SPEED –Speeds other than 30 FPM will require gear box change (contact factory).

CATALOG | 08312018

DC-82

Drag Chain Conveyor

The Model DC-82 is a two strand drag chain conveyor designed to handle pallets.

• 10 Widths • Modular Assembly • Adjustable DCS and DCDS-Type Floor Supports Available

HOW IT WORKS The conveyor is made up of drive, intermediate and tail sections on which two strands of #80 single-pitch chain travel. Each strand is a continuous loop and driven by a common drive shaft.

FRAMEWIDTH 26 1/2”

29 1/2”

32 1/2”

35 1/2”

38 1/2”

41 1/2”

44 1/2”

47 1/2”

50 1/2”

53 1/2”

SIZE TO ORDER OVERALL LENGTH“A”

STRAND CENTERS

24”

27”

30”

33”

36”

39”

42”

45”

48”

51”

583

604

625

646

667

688

709

730

751

772

7’ Per Foot Weight

52

55

58

61

64

67

70

73

76

79

All weights in catalog are conveyor weights only. Accessories, crating, etc., are not included.

INTERMEDIATE SECTION

6O” DRIVE SECTION

12”

24” MIN.

“X”

“X”

FILL PLATE

#80 SINGLE PITCH CHAIN

14” MIN.

CENTER DRIVE SECTION

OPTIONAL SUPPORT W/ ADJ. FOOT PAD SHOWN

SECTION X-X

CATALOG | 08312018

DC-82

• STANDARD SPECIFICATIONS

CHAIN – #80 single pitch conveyor chain (straight sidebar). CHAIN GUIDE – UHMW polyethylene.

BEARINGS – Sealed, pre-lubricated, self aligning, ball bearings on drive. CONVEYING SPEED –30 FPM. CAPACITY –5800 lbs. maximum at 30 FPM (2 HP maximum). NOT TO EXCEED CAPACITY IN CHART. FLOOR SUPPORTS –Now supplied as optional equipment.

FRAME – 6 in. x 4 ga. powder painted formed steel angle with 2 in. x 1/4 in. thick wall, chain support tube. 4 ga. formed coupling channels located at infeed and discharge ends of each module. MOTOR –2 HP – 208/230/460/575V– 3 PH. 60 HZ. gearmotor, located underneath in 5 ft. long module. DRIVE SPROCKETS – Hardened #80 with 1 1/2 in. dia. steel shaft.

NOTE : Product footprint may affect drive capacity.

LOAD CAPACITY CHART (Live)* @ 30 FPM

TOTAL LOAD (Lbs.)

HP

UP TO 50’

UP TO 102’

2

5800

5500

MAXIMUM UNIT LOAD–4000 lbs.

• OPTIONAL EQUIPMENT

FLOOR SUPPORTS –DCSandDCDSTypefloorsupportsareavailablewithawiderangeofadjustment. Specify top of chain elevation. One support required at every bed joint and ends of conveyor. Holes

CLOSED TAIL –Overall length will be affected. CONVEYING SPEED –Speeds other than 30 FPM will require gear box change (contact factory).

in feet for lagging to floor. MOTORS –3 HP maximum.

CATALOG | 08312018

DC-83

Drag Chain Conveyor

The Model DC-83 is a three strand drag chain conveyor designed to handle pallets.

• 10Widths • Modular Assembly • Adjustable DC3S and DCDS-Type Floor Supports vailable

HOW IT WORKS The conveyor is made up of drive, intermediate and tail sections on which three strands of #80 single-pitch chain travel. Each strand is a continuous loop and driven by a common drive shaft.

SIZE TO ORDER OVERALL LENGTH“A”

FRAMEWIDTH 50 1/2”

56 1/2”

62 1/2”

68 1/2”

74 1/2”

80 1/2”

86 1/2”

92 1/2”

98 1/2”

104 1/2”

STRAND CENTERS

24”

27”

30”

33”

36”

39”

42”

45”

48”

51”

874

905

936

967

998

1029

1060

1091

1122

1153

7’ Per Foot Weight

77

80

83

86

89

92

95

98

101

104

All weights in catalog are conveyor weights only. Accessories, crating, etc., are not included.

INTERMEDIATE SECTION

6O” DRIVE SECTION

12”

18" MIN. 24” IN.

18" MIN. 24” MIN. 18" MIN.

“X”

“X”

18" MIN.

FILL PLATE

#80 SINGLE PITCH CHAIN

12” MIN. 14” MIN.

CENTER DRIVE SECTION

OPTIONAL SUPPORT W/ ADJ. FOOT PAD SHOWN

SECTION X-X

CATALOG | 08312018

DC-83

• STANDARD SPECIFICATIONS

CHAIN –#80 single pitch conveyor chain (straight sidebar). CHAIN GUIDE – UHMW polyethylene.

BEARINGS – Sealed, pre-lubricated, self aligning, ball bearings on drive. CONVEYING SPEED –30 FPM. CAPACITY –6000 lbs. maximum at 30 FPM (2 HP maximum). NOT TO EXCEED CAPACITY IN CHART. FLOOR SUPPORTS –Now supplied as optional equipment.

FRAME – 6 in. x 4 ga. powder painted formed steel angle with 2 in. x 1/4 in. thick wall, chain support tube. 4 ga. formed coupling channels located at infeed and discharge ends of each module. MOTOR –2 HP – 208/230/460/575V– 3 PH. 60 HZ. gearmotor, located underneath in 5 ft. long module. DRIVE SPROCKETS – Hardened #80 with 1 1/2 in. dia. steel shaft.

NOTE : Product footprint may affect drive capacity.

LOAD CAPACITY CHART (Live)* @ 30 FPM

TOTAL LOAD (Lbs.)

HP

UP TO 50’

UP TO 102’

2

6000

5500

MAXIMUM UNIT LOAD–4000 lbs.

• OPTIONAL EQUIPMENT FLOOR SUPPORTS –DC3S and DCDS Type floor supports are available with a wide range of adjustment. Specify top of chain elevation. One support required at every bed joint and ends of conveyor. Holes in feet for lagging to floor.

CLOSED TAIL –Overall length will be affected. CONVEYING SPEED –Speeds other than 30 FPM will require gear box change (contact factory).

MOTORS –3 HP maximum. Contact factory.

CATALOG | 08312018

DCEZ-62

Drag Chain Conveyor

The Model DCEZ-62 is a two strand drag chain conveyor designed to handle pallets. With EZLogic ® Zone Controller, pallets are accumulated with zero pressure, reducing the possibility of collision that may result in product damage.

• 2 Strand Design • EZLogic ® Accumulation System (Diffuse) • 11Widths • Modular Assembly • Adjustable DCS and DCDS-Type Floor Supports Available

FRAMEWIDTH 19 7/8” 22 7/8” 25 7/8” 28 7/8” 31 7/8” 34 7/8” 37 7/8” 40 7/8” 43 7/8” 46 7/8” 49 7/8” STRAND CENTERS 18” 21” 24” 27” 30” 33” 36” 39” 42” 45” 48”

OVERALL LENGTH“A”

U.S. Patent Numbers 7,243,781 • 7,591,366 7,905,345 Other Patents Pending.

12’ 17’ 22’ 27’ 32’ 37’ 42’ 47’ 52’ 62’ 72’ 82’

615 797

641 832

667 868

694 905

720 941

748 979

774 1014 1254 1494 1734 1974 2214 2454 2694 3174 3654 4134 4614 5099

801 1051 1301 1551 1801 2051 2301 2551 2801 3301 3801 4301 4801 5301

827 1087 1347 1607 1867 2127 2387 2647 2907 3427 3947 4467 4987 5507

851 1121 1391 1661 1931 2201 2471 2741 3011 3551 4091 4631 5171 5711

880 1160 1440 1720 2000 2280 2560 2840 3120 3680 4240 4800 5360 5920

979 1161 1343 1525 1707 1889 2071 2435 2799 3163 3527 3891

1023 1214 1405 1596 1787 1978 2169 2551 2933 3315 3697 4079

1069 1270 1471 1672 1873 2074 2275 2677 3079 3481 3883 4285

1116 1327 1538 1749 1960 2171 2382 2804 3226 3648 4070 4492

1162 1383 1604 1825 2046 2267 2488 2930 3372 3814 4256 4698

1210 1441 1672 1903 2134 2365 2596 3058 3520 3982 4444 4906

WEIGHTS (Lbs.) weights based on 60”Inter. Frame Lengths

HOW IT WORKS The conveyor is made up of drive, intermediate and tail sections on which two strands of #60 single pitch chain travel. Each strand is a continuous loop and driven by a common drive shaft. Hytrol’s EZLogic ® Zone Controllers sense product presence and control the accumulation and release of product from the zones. To accumulate products accumulation lift pads are activated which lift the product off of chain strands.

92’ 102’

60" DRIVE ZONE

12"

60" DRIVE ZONE

ZONE LENGTH INTERMEDIATE

12"

12"

IMPORTANT NOTE: Do not operate DCEZ in sleep or slug mode.

18" MIN.

EZLOGIC® DIFFUSE ZONE ONTROLLER

18" MIN.

“X” FILTER REGULATOR

EZLOGIC® DIFFUSE ZONE CONTROLLER FILL PLATE

EZLOGIC® DIFFUSE ZONE CONTROLLER

IOP

ACCUMULATION LIFT PAD

“X” FILTER REGULATOR

“X”

IOP

1"

#60 SINGLE PITCH CHAIN

IOP

~

12" MIN.

1"

#60 SINGLE PITCH CHAIN

IOP

OPTIONAL SUPPORT W/ADJ. FOOT PAD SHOWN OPTIONAL DCDS SUPPORT SHOWN

FILTER REGULATOR CENTER DRIVE SECTION

~

12" MIN

VIEW X-X

OPTIONAL SUPPORT W/ADJ. FOOT PAD SHOWN OPTIONAL DCDS SUPPORT SHOWN

FILTER REGULATOR CENTER DRIVE SECTION

CATALOG | 08312018

DCEZ-62

• STANDARD SPECIFICATIONS

CHAIN –#60 single pitch conveyor chain (straight sidebar). CHAIN GUIDE – UHMW polyethylene.

AIR REQUIREMENTS – Recommended working pressure 60 P.S.I. Free air consumption at 75 P.S.I. - .50 cu. ft. per actuation for 18”& 21”strand centers - 1.0 cu. ft. per actuation for 24 - 28 strand centers. FILTER, REGULATOR –Supplied for main air supply line (1/2 in. NPT port). Includes pressure sensor. MOTOR –1 1/2 HP – 230/460V– 3 PH. 60 HZ. gearmotor, located underneath in 5 ft. long module. CONVEYING SPEED –35 FPM. CAPACITY –12,000 lbs. maximum at 30 FPM (1 1/2 HP maximum). NOT TO EXCEED CAPACITY IN CHART. FLOOR SUPPORTS –Now supplied as optional equipment.

FRAME – 6 in. x 7 ga. powder painted formed steel angle with 1 1/2 in. x 3/16 wall, chain support tube. 4 ga. formed coupling channels located at infeed and discharge ends of each module. DRIVE SPROCKETS – Hardened #60 with 1 3/8in. dia. steel shaft. BEARINGS – Sealed, pre-lubricated, self aligning, ball bearings on drive. EZLogic ® ZONE CONTROLLER –Located in each zone (Diffuse). NEMA 1, 2, IP62. UL Approved. ACCUMULATION ZONES –36 in., 42 in., 48 in., 54 in., 60 in., and 66 in. long intermediate sections with EZLogic ® Accumulation (Diffuse). Contact factory for other lengths. (Drive Section minimum 60 in. long.) IOP –Provides 27VDC, 100 watt power for EZLogic ® accumulation system - contains slots for 4 input/output boards. Requires 120VAC or 230VAC single phase input.

LOAD CAPACITY CHART (Accumulated or Live)* @ 30 FPM

TOTAL LOAD (Lbs.)

HP

UP TO 50’

UP TO 102’

EZLOGIC ® ACCUMULATION SYSTEM Hytrol’s EZLogic ® , or“Electronic Zero-pressure Logic”Accumulation System, combines the sensing accuracy of photo- electronics with discrete electronic logic control without the use of a PLC or pneumatic logic components.The EZLogic ® Accumulation System provides many features including: Zero-Pressure Accumulation of Product Zone Stop - Function is built in. Any zone may be transformed into a workstation by connecting a dry contact switching device to the auxiliary port of the EZLogic ® Zone Controller. This feature is always used at the discharge end of the conveyor line, and may be used at any other location where a zone stop is required. Dynamic Zone Allocation – Automatically adjusts the conveyor’s zone length to accommodate the length of the product being conveyed. Improves conveyor efficiency and system flexibility. Unloading Zone Feature - Zone On Delay – Timer delays the zone immediately upstream from a removed load, preventing it from driving for a set time. This feature is ideal where loads are routinely removed from the conveyor with a lift truck. Loading Zone Feature – Zone detects load being placed onto the conveyor with a fork truck and stops the zone from driving and automatically prevents any loads in zones upstream from entering loading area.

1 1/2

12,000

10,000

*Load capacities in accumulation mode are calculated assuming no more than half of the load will be moving at any time.

• OPTIONAL EQUIPMENT FLOOR SUPPORTS –DCDSandDCSTypefloorsupportsareavailablewithawiderangeofadjustment. Specify top of chain elevation. One support required at every bed joint and ends of conveyor. Holes in feet for lagging to floor.

CONVEYING SPEED –Speeds other than 30 FPM will require gearmotor change (contact factory). ELECTRICAL MOTOR CONTROLS –Non-reversing magnetic starter – push-button stations. EZLogic ® – See EZLogic ® Components Page.

CLOSED TAIL –Overall length will be affected. MOTORS –Energy efficient, 1 1/2 HP maximum.

CATALOG | 08312018

DCEZ-63

Drag Chain Conveyor

The Model DCEZ-63 is a three strand drag chain conveyor designed to handle pallets. With EZLogic ® Zone Controller, pallets are accumulated with zero back pressure reducing the possibility of collision that may result in product damage.

• 3 Strand Design • EZLogic ® Accumulation System (Diffuse) • 11Widths • Modular Assembly • Adjustable DC3S and DCDS-Type Floor Supports Available

U.S. Patent Numbers 7,243,781 • 7,591,366 7,905,345 Other Patents Pending.

OVERALL LENGTH “A” FRAMEWIDTH 37 7/8” 43 7/8” 49 7/8” 55 7/8” 61 7/8” 67 7/8” 73 7/8” 79 7/8” 85 7/8” 91 7/8” 99 7/8” STRAND CENTERS 18” 21” 24” 27” 30” 33” 36” 39” 42” 45” 48”

12’

925 965 1004 1044 1083 1125 1166 1206 1245 1281 1325

WEIGHTS

Per Foot Weight

55

58

61

64

67

70

73

76

79

82

85

HOW IT WORKS The conveyor is made up of drive, intermediate and tail sections on which three strands of #60 single-pitch chain travel. Each strand is a continuous loop and driven by a common drive shaft. Hytrol’s EZLogic ® Zone Controller sense product presence and control the accumulation and release of product from the zones. To accumulate products accumulation lift pads are activated which lift the product off of chain strands.

60" DRIVE ZONE

12"

IMPORTANT NOTE: Do not operate DCEZ in sleep or slug mode.

60" DRIVE ZONE

ZONE LENGTH INTERMEDIATE 24" MIN.

12"

12"

24" MIN.

24" MIN.

24" MIN.

“X” FILTER REGULATOR

IOP

ACCUMULATION LIFT PAD “X”

“X” FILTER REGULATOR

FILL PLATE

IOP

1"

#60 SINGLE PITCH CHAIN

IOP

12" MIN.

1"

#80 SINGLE PITCH CHAIN

IOP

FILTER REGULATOR CENTER DRIVE SECTION

OPTIONAL SUPPORT W/ADJ. FOOT PAD SHOWN

~

OPTIONAL DCDS SUPPORT SHOWN

14" MIN.

VIEW X-X

FILTER REGULATOR CENTER DRIVE SECTION

OPTIONAL SUPPORT W/ADJ. FOOT PAD SHOWN

CATALOG | 08312018

OPTIONAL DCDS SUPPORT SHOWN

DCEZ-63

• STANDARD SPECIFICATIONS

CHAIN –#60 single pitch conveyor chain (straight sidebar). CHAIN GUIDE – UHMW polyethylene.

AIR REQUIREMENTS – Recommended working pressure 60 P.S.I. Free air consumption at 75 P.S.I. - .50 cu. ft. per actuation for 18”& 21”strand centers - 1.0 cu. ft. per actuation for 24 - 28 strand centers. FILTER, REGULATOR –Supplied for main air supply line (1/2 in. NPT port). Includes pressure sensor. MOTOR –1 1/2 HP – 208/230/460/575V– 3 PH. 60 HZ. gearmotor, located underneath in 5 ft. long module. CONVEYING SPEED –35 FPM. CAPACITY –11,000 lbs. maximum at 30 FPM (1 1/2 HP maximum). NOT TO EXCEED CAPACITY IN CHART. FLOOR SUPPORTS –Now supplied as optional equipment.

FRAME – 6 in. x 7 ga. powder painted formed steel angle with 1 1/2 in. x 3/16 wall, chain support tube. 4 ga. formed coupling channels located at infeed and discharge ends of each module. DRIVE SPROCKETS – Hardened #60 with 1 3/8 in. dia. steel shaft. BEARINGS – Sealed, pre-lubricated, self aligning, ball bearings on drive. ACCUMULATION ZONES –36 in., 42 in., 48 in., 54 in., 60 in., and 66 in. long intermediate sections with EZLogic ® Accumulation (Diffuse). Contact factory for other lengths. (Drive Section minimum 60 in. long.) EZLogic ® ZONE CONTROLLER–Located in each zone (Diffuse). NEMA 1, 2, IP62. UL Approved. IOP –Provides 27VDC, 100 watt power for EZLogic ® accumulation system - contains slots for 4 input/output boards. Requires 120VAC or 230VAC single phase input.

LOAD CAPACITY CHART (Accumulated or Live)* @ 30 FPM

TOTAL LOAD (Lbs.)

HP

UP TO 50’

UP TO 102’

1 1/2

11,000

10,000

*Load capacities in accumulation mode are calculated assuming no more than half of the load will be moving at any time.

EZLOGIC ® ACCUMULATION SYSTEM Hytrol’s EZLogic ® , or “Electronic Zero-pressure Logic” Accumulation System, combines the sensing accuracy of photo- electronics with discrete electronic logic control without the use of a PLC or pneumatic logic components. The EZLogic ® Accumulation System provides many features including: Zero-Pressure Accumulation of Product Zone Stop - Function is built in. Any zone may be transformed into a workstation by connecting a dry contact switching device to the auxiliary port of the EZLogic ® Zone Controller. This feature is always used at the discharge end of the conveyor line, and may be used at any other location where a zone stop is required. Dynamic Zone Allocation – Automatically adjusts the conveyor’s zone length to accommodate the length of the product being conveyed. Improves conveyor efficiency and system flexibility. Unloading Zone Feature - Zone On Delay – Timer delays the zone immediately upstream from a removed load, preventing it from driving for a set time. This feature is ideal where loads are routinely removed from the conveyor with a lift truck. Loading Zone Feature – Zone detects load being placed onto the conveyor with a fork truck and stops the zone from driving and automatically prevents any loads in zones upstream from entering loading area.

• OPTIONAL EQUIPMENT FLOOR SUPPORTS –DCDS and DC3S Type floor supports are available with a wide range of adjustment. Specify top of chain elevation. One support required at every bed joint and ends of

CONVEYING SPEED –Speeds other than 30 FPM will require geamotor change (contact factory). ELECTRICAL MOTORS CONTROLS –Non-reversing magnetic starter – push-button stations. EZLogic ® – See EZLogic ® Components Page.

conveyor. Holes in feet for lagging to floor. CLOSED TAIL –Overall length will be affected. MOTORS –Energy efficient, 1 1/2 HP maximum.

CATALOG | 08312018

DCEZ-82

Drag Chain Conveyor

The Model DCEZ-82 is a two strand drag chain conveyor designed to handle pallets. With EZLogic® Zone Controller, pallets are accumulated with zero pressure, reducing the possibility of collision that may result in product damage.

• 2 Strand Design • EZLogic® Accumulation System (Diffuse) • 10Widths • Modular Assembly • Adjustable DCS and DCDS-Type Floor Supports Available

FRAMEWIDTH 26 1/2” 29 1/2” 32 1/2” 35 1/2” 38 1/2” 41 1/2” 44 1/2” 47 1/2” 50 1/2” 53 1/2” STRAND CENTERS 24” 27” 30” 33” 36” 39” 42” 45” 48” 51”

OVERALL LENGTH“A”

U.S. Patent Numbers 7,243,781 • 7,591,366 7,905,345 Other Patents Pending.

WEIGHTS (Lbs.) based on 60”Frame Lengths

12’

834 868 902 936 970 1004 1038 1072 1106 1144

PER FOOT WEIGHT

52

55

58

61

64

67

70

73

76

79

All weights in catalog are conveyor weights only. Accessories, crating, etc., are not included.

HOW IT WORKS The conveyor is made up of drive, intermediate and tail sections on which two strands of #80 single-pitch chain travel. Each strand is a continuous loop and driven by a common drive shaft. Hytrol’s EZLogic® Zone Controllers sense product presence and control the accumulation and release of product from the zones. To accumulate products accumulation lift pads are activated which lift the product off of chain strands.

60" E ZONE

12"

18" MIN.

60" DRIVE ZONE

ZONE LENGTH INTERMEDIATE

12"

12"

IMPORTANT NOTE: Do not operate DCEZ in sleep or slug mode.

OGIC® FFUSE ZONE OLLER

“X” FILTER REGULATOR

18" MIN. 24”

EZLOGIC® DIFFUSE ZONE CONTROLLER FILL PLATE

EZLOGIC® DIFFUSE ZONE CONTROLLER

ACCUMULATION LIFT PAD

“X” FILTER REGULATOR

“X”

IOP

1"

#80 SINGLE PITCH CHAIN C-2080-H DOUBLE PITCH CHAIN

IOP

~

12" MIN. 14” I .

FILTER REGULATOR CENTER DRIVE SECTION

OPTIONAL SUPPORT W/ADJ. FOOT PAD SHOWN OPTIONAL DCDS SUPPORT SHOWN

1"

#60 SINGLE PITCH CHAIN

IOP

~

12" MIN

VIEW X-X

OPTIONAL SUPPORT W/ADJ. FOOT PAD SHOWN OPTIONAL DCDS SUPPORT SHOWN

FILTER REGULATOR CENTER DRIVE SECTION

CATALOG | 08312018

DCEZ-82

• STANDARD SPECIFICATIONS

CHAIN – #80 single pitch conveyor chain (straight sidebar). CHAIN GUIDE – UHMW polyethylene.

AIR REQUIREMENTS – Recommended working pressure 60 P.S.I. Free air consumption at 75 P.S.I. - 1.0 cu. ft. per actuation for 24 in. & 27 in. strand centers - 1.5 cu. ft. per actuation for 30 in. - 51 in. strand centers. FILTER, REGULATOR –Supplied for main air supply line (1/2 in. NPT port). Includes pressure sensor. MOTOR –2 HP – 208/230/460/575V– 3 PH. 60 HZ. gearmotor, located underneath in 5 ft. long module. CONVEYING SPEED –30 FPM. CAPACITY –12,000 lbs. maximum at 30 FPM (2 HP maximum). NOT TO EXCEED CAPACITY IN CHART. FLOOR SUPPORTS –Now supplied as optional equipment.

FRAME – 6 in. x 4 ga. powder painted formed steel angle with 2 in. x 1/4 in. wall, chain support tube. 4 ga. formed coupling channels located at infeed and discharge ends of each module. DRIVE SPROCKETS – Hardened #80 with 1 1/2 in. dia. steel shaft. BEARINGS – Sealed, pre-lubricated, self aligning, ball bearings on drive. EZLogic® ZONE CONTROLLER –Located in each zone (Diffuse). NEMA 1, 2, IP62. UL Approved. ACCUMULATION ZONES –36 in., 42 in., 48 in., 54 in., 60 in., and 66 in. long intermediate sections with EZLogic® Accumulation (Diffuse). Contact factory for other lengths. (Drive Section minimum 60 in. long.) IOP –Provides 27VDC, 100 watt power for EZLogic® accumulation system - contains slots for 4 input/output boards. Requires 120VAC or 230VAC single phase input.

LOAD CAPACITY CHART (Accumulated or Live)* @ 30 FPM HP TOTAL LOAD (Lbs.) UP TO 50’ UP TO 102’

2 11,000 *Load capacities in accumulation mode are calculated assuming no more than half of the load will be moving at any time. 12,000

EZLOGIC ® ACCUMULATION SYSTEM Hytrol’s EZLogic ® , or“Electronic Zero-pressure Logic”Accumulation System, combines the sensing accuracy of photo-electronics with discrete electronic logic control without the use of a PLC or pneumatic logic components. The EZLogic ® Accumulation System provides many features including: Zero-Pressure Accumulation of Product Zone Stop - Function is built in. Any zone may be transformed into a workstation by connecting a dry contact switching device to the auxiliary port of the EZLogic® Zone Controller. This feature is always used at the discharge end of the conveyor line, and may be used at any other location where a zone stop is required. Dynamic Zone Allocation – Automatically adjusts the conveyor’s zone length to accommodate the length of the product being conveyed. Improves conveyor efficiency and system flexibility. Unloading Zone Feature - Zone On Delay – Timer delays the zone immediately upstream from a removed load, preventing it from driving for a set time. This feature is ideal where loads are routinely removed from the conveyor with a lift truck. Loading Zone Feature – Zone detects load being placed onto the conveyor with a fork truck and stops the zone from driving and automatically prevents any loads in zones upstream from entering loading area.

MAXIMUM UNIT LOAD - 4000 lbs.

• OPTIONAL EQUIPMENT FLOOR SUPPORTS –DCDSandDCSTypefloorsupportsareavailablewithawiderangeofadjustment. Specify top of chain elevation. One support required at every bed joint and ends of conveyor. Holes in feet for lagging to floor.

CONVEYING SPEED –Speeds other than 30 FPM will require gearmotor change (contact factory). ELECTRICAL MOTOR CONTROLS –Non-reversing magnetic starter – push-button stations. EZLogic® – See EZLogic® Components Page.

CLOSED TAIL –Overall length will be affected. MOTORS –Energy efficient, 3 HP maximum.

CATALOG | 08312018

DCEZ-83

Drag Chain Conveyor

The Model DCEZ-83 is a three strand drag chain conveyor designed to handle pallets. With EZLogic® Zone Controller, pallets are accumulated with zero pressure reducing the possibility of collision that may result in product damage.

• 3 Strand Design • EZLogic® Accumulation System (Diffuse) • 10Widths • Modular Assembly • Adjustable DC3S and DCDS-Type Floor Supports Available

FRAMEWIDTH 50 1/2” 56 1/2” 62 1/2” 68 1/2” 74 1/2” 80 1/2” 86 1/2” 92 1/2” 98 1/2” 104 1/2” STRAND CENTERS 24” 27” 30” 33” 36” 39” 42” 45” 48” 51”

OVERALL LENGTH“A”

U.S. Patent Numbers 7,243,781 • 7,591,366 7,905,345 Other Patents Pending.

WEIGHTS (Lbs.) based on 60”Frame Lengths

12’

1255 1305 1355 1405 1455 1505 1555 1605 1655 1705

Per Foot Weight

77

80

83

86

89

92

95

98 101 104

All weights in catalog are conveyor weights only. Accessories, crating, etc., are not included.

HOW IT WORKS The conveyor is made up of drive, intermediate and tail sections on which three strands of #80 single-pitch chain travel. Each strand is a continuous loop and driven by a common drive shaft. Hytrol’s EZLogic® Zone Controller sense product presence and control the accumulation and release of product from the zones. To accumulate products accumulation lift pads are activated which lift the product off of chain strands.

60" DRIVE ZONE

ZONE LENGTH INTERMEDIATE

60" DRIVE ZONE

12"

12"

12"

24" MIN.

24" MIN.

IMPORTANT NOTE: Do not operate DCEZ in sleep or slug mode.

24" MIN.

24" MIN.

ACCUMULATION LIFT PAD “X”

“X” FILTER REGULATOR

FILL PLATE “X” FILTER REGULATOR

IOP

IOP

1"

#80 SINGLE PITCH CHAIN

1"

IOP

#80 SINGLE PITCH CHAIN

IOP

~

14" MIN.

~

14" MIN.

FILTER REGULATOR CENTER DRIVE SECTION

OPTIONAL SUPPORT W/ADJ. FOOT PAD SHOWN FILTER REGULATOR CENTER DRIVE SECTION OPTIONAL DCDS SUPPORT SHOWN

OPTIONAL SUPPORT W/ADJ. FOOT PAD SHOWN

OPTIONAL DCDS SUPPORT SHOWN

VIEW X-X

CATALOG | 08312018

DCEZ-83

• STANDARD SPECIFICATIONS

CHAIN –#80 single pitch conveyor chain (straight sidebar). CHAIN GUIDE – UHMW polyethylene.

AIR REQUIREMENTS – Recommended working pressure 60 P.S.I. Free air consumption at 75 P.S.I. - 1.0 cu. ft. per actuation for 24 in. & 27 in. strand centers - 1.5 cu. ft. per actuation for 30 in. - 51 in. strand centers. FILTER, REGULATOR –Supplied for main air supply line (1/2 in. NPT port). Includes pressure sensor. MOTOR –2 HP – 208/230/460/575V– 3 PH. 60 HZ. gearmotor, located underneath in 5 ft. long module. CONVEYING SPEED –30 FPM. CAPACITY –12,000 lbs. maximum at 30 FPM (2 HP maximum). NOT TO EXCEED CAPACITY IN CHART. FLOOR SUPPORTS –Now supplied as optional equipment.

FRAME – 6 in. x 4 ga. powder painted formed steel angle with 2 in. x 1/4 in. wall, chain support tube. 4 ga. formed coupling channels located at infeed and discharge ends of each module. DRIVE SPROCKETS – Hardened #80 with 1 1/2 in. dia. steel shaft. BEARINGS – Sealed, pre-lubricated, self aligning, ball bearings on drive. ACCUMULATION ZONES –36 in., 42 in., 48 in., 54 in., 60 in., and 66 in. long intermediate sections with EZLogic® Accumulation (Diffuse). Contact factory for other lengths. (Drive Section minimum 60 in. long.) EZLogic® ZONE CONTROLLER –Located in each zone (Diffuse). NEMA 1, 2, IP62. UL Approved. IOP –Provides 27VDC, 100 watt power for EZLogic® accumulation system - contains slots for 4 input/output boards. Requires 120VAC or 230VAC single phase input.

LOAD CAPACITY CHART (Accumulated or Live)* @ 30 FPM

TOTAL LOAD (Lbs.)

HP

UP TO 50’

UP TO 102’

EZLOGIC ® ACCUMULATION SYSTEM Hytrol’s EZLogic ® , or “Electronic Zero-pressure Logic” Accumulation System, combines the sensing accuracy of photo-electronics with discrete electronic logic control without the use of a PLC or pneumatic logic components. The EZLogic ® Accumulation System provides many features including: Zone Stop - Function is built in. Any zone may be transformed into a workstation by connecting a dry contact switching device to the auxiliary port of the EZLogic® Zone Controller. This feature is always used at the discharge end of the conveyor line, and may be used at any other location where a zone stop is required. Dynamic Zone Allocation – Automatically adjusts the conveyor’s zone length to accommodate the length of the product being conveyed. Improves conveyor efficiency and system flexibility. Unloading Zone Feature - Zone On Delay – Timer delays the zone immediately upstream from a removed load, preventing it from driving for a set time. This feature is ideal where loads are routinely removed from the conveyor with a lift truck. Loading Zone Feature – Zone detects load being placed onto the conveyor with a fork truck and stops the zone from driving and automatically prevents any loads in zones upstream from entering loading area.

2

12,000

11,000

*Load capacities in accumulation mode are calculated assuming no more than half of the load will be moving at any time.

MAXIMUM UNIT LOAD - 4000 lbs.

• OPTIONAL EQUIPMENT FLOOR SUPPORTS –DCDS and DC3S Type floor supports are available with a wide range of adjustment. Specify top of chain elevation. One support required at every bed joint and ends of

CONVEYING SPEED –Speeds other than 30 FPM will require geamotor change (contact factory). ELECTRICAL MOTOR CONTROLS –Non-reversing magnetic starter – push-button stations. EZLogic® – See EZLogic® Components Page.

conveyor. Holes in feet for lagging to floor. CLOSED TAIL –Overall length will be affected. MOTORS –Energy efficient, 3 HP maximum.

CATALOG | 08312018

DCEZD-62

Drag Chain Conveyor

The Model DCEZD-62 is a two strand drag chain conveyor designed to handle pallets. With EZLogic ® Zone Controller, pallets are accumulated with zero pressure, reducing the possibility of collision that may result in product damage.

• 2 Strand Design • EZDrive TM System (Individual zone drive) • EZLogic ® Accumulation System • Modular Assembly • Adjustable DCS-Type Floor Supports Available

OVERALL LENGTH“A” FRAMEWIDTH 19 7/8” 22 7/8” 25 7/8” 28 7/8” 31 7/8” 34 7/8” 37 7/8” 40 7/8” 43 7/8” 46 7/8” 49 7/8” STRAND CENTERS 18” 21” 24” 27” 30” 33” 36” 39” 42” 45” 48” 10’ WEIGHTS (Lbs.) 615 641 667 694 720 748 774 801 827 851 880 Per Foot Weight 62 64 67 69 72 75 78 80 83 85 88

U.S. Patent Numbers 7,243,781 • 7,591,366 7,905,345 • 6,860,381 Other Patents Pending.

HOW IT WORKS The conveyor is made up of accumulation zones. Each zone contains an individual zone drive interfaced to Hytrol’s EZLogic ® Zone Controllers which sense product presence and control the accumulation and release of the zones by starting and stopping the zone drives.

ZONE LENGTH

ZONE LENGTH

18" MIN.

#60 SINGLE PITCH CHAIN

EZLOGIC  RETRO- REFLECTIVE ZONE CONTROLLER

FILL PLATE

PALLET GUIDE

12" MIN

DISCONNECT BOX

OPTIONAL SUPPORT W/ADJ FOOT PAD SHOWN

STARTER BOX

IOP

CATALOG | 08312018

DCEZD-62

• STANDARD SPECIFICATIONS

IOP –Provides 27VDC, 100 watt power for EZLogic ® accumulation system - contains slots for 4 input/output boards. Requires 120VAC or 230VAC single phase input. MOTOR – 3/4 HP – 230/460/575V– 3 PH. 60 HZ. gearmotor, shaft mounted at discharge end of zone. CONVEYING SPEED –30 FPM. CAPACITY –3,000 lbs. maximum per zone at 30 FPM. FLOOR SUPPORTS –Now supplied as optional equipment.

CHAIN –#60 single pitch conveyor chain (straight sidebar). CHAIN GUIDE – UHMW polyethylene. FRAME – 11 1/8 in. x 7 ga. powder painted formed steel angle. 7 ga. formed coupling channels located at infeed and discharge ends of each module. DRIVE SPROCKETS – Hardened #60 with 1 7/16in. dia. steel shaft. BEARINGS – Sealed, pre-lubricated, self aligning, ball bearings on drive. EZLogic ® ZONE CONTROLLER –Located in each zone. NEMA 1, 2, IP62. UL Approved. ACCUMULATION ZONES –60 in. long sections with EZLogic ® Accumulation.

230V

460V

DISCONNECT PANEL

3 Ph. 60 Hz

3 Ph. 60 Hz 1-8 ZONES 9-16 ZONES

SINGLE OUTPUT 1-4 ZONES

EZLOGIC® ZONE CONTROLLER

IOP

INFEED EYE

DUAL OUTPUT

5-8 ZONES

† Note : InfeedWake-Up Eye used only on terminating infeed end of conveyor. Not used when connecting to upstream EZLogic® conveyor through power supply isolation cable.

ZONE GEARMOTOR

EZDRIVE™ ZONE STARTER BOX

SINGLE OUTPUT DISCONNECT PANEL

EZLOGIC® ZONE CONTROLLER

IOP

INFEED EYE

EZDRIVE™ ZONE STARTER BOX

ZONE GEARMOTOR

DUAL OUTPUT DISCONNECT PANEL (MUST BE LOCATED AT THE CENTER OF CONVEYOR)

EZLOGIC ® ACCUMULATION SYSTEM Hytrol’s EZLogic ® , or“Electronic Zero-pressure Logic”Accumulation System, combines the sensing accuracy of photo-electronics with discrete electronic logic control without the use of a PLC or pneumatic logic components. The EZLogic ® Accumulation System provides many features including: Zero-Pressure Accumulation of Product Zone Stop - Function is built in. Any zone may be transformed into a workstation by connecting a dry contact switching device to the auxiliary port of the EZLogic ® Zone Controller. This feature is always used at the discharge end of the conveyor line, and may be used at any other location where a zone stop is required. Dynamic Zone Allocation – Automatically adjusts the conveyor’s zone length to accommodate the length of the product being conveyed. Improves conveyor efficiency and system flexibility. Sleep Feature – Stops chains from running when no product is present, reducing noise, reducing energy consumption and extending chain life. Unloading Zone Feature - Zone On Delay –Timer delays the zone immediately upstream from a removed load, preventing it from driving for a set time. This feature is ideal where loads are routinely removed from the conveyor with a lift truck. Loading Zone Feature – Zone detects load being placed onto the conveyor with a fork truck and stops the zone from driving and automatically prevents any loads in zones upstream from entering loading area.

• OPTIONAL EQUIPMENT FLOOR SUPPORTS –DCS Type floor supports are available with a wide range of adjustment. Specify top of chain elevation. One support required at every bed joint and ends of conveyor. Holes in feet for lagging to floor. ACCUMULATION ZONES –48 in., 54 in., and 66 in. intermediate sections with EZLogic ® Accumulation. Contact factory for other lengths.

CONVEYING SPEED –Speeds other than 30 FPM will require gearmotor change (contact factory). EZDrive TM System –VariableFrequencyDrive foradjustingconveyingspeedoradjustingacceleration and deceleration time. EZLogic ® – See EZLogic ® Components Page.

CATALOG | 08312018

DCEZD-63

Drag Chain Conveyor

The Model DCEZD-63 is a three strand drag chain conveyor designed to handle pallets. With EZLogic ® Zone Controller, pallets are accumulated with zero pressure, reducing the possibility of collision that may result in product damage.

• 3 Strand Design • EZDrive TM System (Individual zone drive) • EZLogic ® Accumulation System • Modular Assembly • Adjustable DCS-Type Floor Supports Available

OVERALL LENGTH “A” FRAMEWIDTH 37 7/8” 43 7/8” 49 7/8” 55 7/8” 61 7/8” 67 7/8” 73 7/8” 79 7/8” 85 7/8” 91 7/8” 97 7/8” STRAND CENTERS 18” 21” 24” 27” 30” 33” 36” 39” 42” 45” 48”

U.S. Patent Numbers 7,243,781 • 7,591,366 7,905,345 • 6,860,381 Other Patents Pending.

10’

925 965 1004 1044 1083 1125 1166 1206 1245 1281 1325

WEIGHTS

Per Foot Weight

93

97 100 104 108 113 117 121 125 128 133

HOW IT WORKS The conveyor is made up of accumulation zones. Each zone contains an individual zone drive interfaced to Hytrol’s EZLogic ® Zone Controllers which sense product presence and control the accumulation and release of the zones by starting and stopping the zone drives.

ZONE LENGTH

ZONE LENGTH

18" MIN

18" MIN

#60 SINGLE PITCH CHAIN

EZLOGIC ® RETRO- REFLECTIVE ZONE CONTROLLER

FILL PLATE

PALLET GUIDE

12" MIN

DISCONNECT BOX

OPTIONAL SUPPORT W/ADJ FOOT PAD SHOWN

IOP STARTER BOX

CATALOG | 08312018

DCEZD-63

• STANDARD SPECIFICATIONS

IOP –Provides 27VDC, 100 watt power for EZLogic ® accumulation system - contains slots for 4 input/output boards. Requires 120VAC or 230VAC single phase input. MOTOR – 3/4 HP – 230/460/575V– 3 PH. 60 HZ. gearmotor, shaft mounted at discharge end of zone. CONVEYING SPEED –30 FPM. CAPACITY –3,000 lbs. maximum per zone at 30 FPM. FLOOR SUPPORTS –Now supplied as optional equipment.

CHAIN –#60 single pitch conveyor chain (straight sidebar). CHAIN GUIDE – UHMW polyethylene. FRAME – 11 1/8 in. x 7 ga. powder painted formed steel angle. 7 ga. formed coupling channels located at infeed and discharge ends of each module. DRIVE SPROCKETS – Hardened #60 with 1 7/16in. dia. steel shaft. BEARINGS – Sealed, pre-lubricated, self aligning, ball bearings on drive. EZLogic ® ZONE CONTROLLER –Located in each zone. NEMA 1, 2, IP62. UL Approved. ACCUMULATION ZONES –60 in. long sections with EZLogic ® Accumulation.

230V

460V

DISCONNECT PANEL

3 Ph. 60 Hz

3 Ph. 60 Hz 1-8 ZONES 9-16 ZONES

SINGLE OUTPUT 1-4 ZONES

EZLOGIC® ZONE CONTROLLER

IOP

INFEED EYE

DUAL OUTPUT

5-8 ZONES

† Note : InfeedWake-Up Eye used only on terminating infeed end of conveyor. Not used when connecting to upstream EZLogic® conveyor through power supply isolation cable.

ZONE GEARMOTOR

EZDRIVE™ ZONE STARTER BOX

SINGLE OUTPUT DISCONNECT PANEL

EZLOGIC® ZONE CONTROLLER

IOP

INFEED EYE

EZDRIVE™ ZONE STARTER BOX

ZONE GEARMOTOR

DUAL OUTPUT DISCONNECT PANEL (MUST BE LOCATED AT THE CENTER OF CONVEYOR)

EZLOGIC ® ACCUMULATION SYSTEM Hytrol’s EZLogic ® , or“Electronic Zero-pressure Logic”Accumulation System, combines the sensing accuracy of photo-electronics with discrete electronic logic control without the use of a PLC or pneumatic logic components. The EZLogic ® Accumulation System provides many features including: Zero-Pressure Accumulation of Product Zone Stop - Function is built in. Any zone may be transformed into a workstation by connecting a dry contact switching device to the auxiliary port of the EZLogic ® Zone Controller. This feature is always used at the discharge end of the conveyor line, and may be used at any other location where a zone stop is required. Dynamic Zone Allocation – Automatically adjusts the conveyor’s zone length to accommodate the length of the product being conveyed. Improves conveyor efficiency and system flexibility. Sleep Feature – Stops chains from running when no product is present, reducing noise, reducing energy consumption and extending chain life. Unloading Zone Feature - Zone On Delay –Timer delays the zone immediately upstream from a removed load, preventing it from driving for a set time. This feature is ideal where loads are routinely removed from the conveyor with a lift truck. Loading Zone Feature – Zone detects load being placed onto the conveyor with a fork truck and stops the zone from driving and automatically prevents any loads in zones upstream from entering loading area.

• OPTIONAL EQUIPMENT FLOOR SUPPORTS –DCS Type floor supports are available with a wide range of adjustment. Specify top of chain elevation. One support required at every bed joint and ends of conveyor. Holes in feet for lagging to floor. ACCUMULATION ZONES –48 in., 54 in., and 66 in. intermediate sections with EZLogic ® Accumulation. Contact factory for other lengths.

CONVEYING SPEED –Speeds other than 30 FPM will require gearmotor change (contact factory). EZDrive TM System –VariableFrequencyDrive foradjustingconveyingspeedoradjustingacceleration and deceleration time. EZLogic ® – See EZLogic ® Components Page.

CATALOG | 08312018

DCEZD-82

Drag Chain Conveyor

The Model DCEZD-82 is a two strand drag chain conveyor designed to handle pallets. With EZLogic ® Zone Controller, pallets are accumulated with zero pressure, reducing the possibility of collision that may result in product damage.

• 2 Strand Design • EZDrive TM System (Individual zone drive) • EZLogic ® Accumulation System • Shaft Mounted Drives • Adjustable DCS-Type Floor Supports Available

OVERALL LENGTH“A” FRAMEWIDTH 26 1/2” 29 1/2” 32 1/2” 35 1/2” 38 1/2” 41 1/2” 44 1/2” 47 1/2” 50 1/2” 53 1/2” STRAND CENTERS 24” 27” 30” 33” 36” 39” 42” 45” 48” 51” 10’ WEIGHTS (Lbs.) 834 868 902 936 970 1004 1038 1072 1106 1144 Per Foot Weight 52 55 58 61 64 67 70 73 76 79

U.S. Patent Numbers 7,243,781 • 7,591,366 7,905,345 • 6,860,381 Other Patents Pending.

HOW IT WORKS The conveyor is made up of accumulation zones. Each zone contains an individual zone drive interfaced to Hytrol’s EZLogic ® Zone Controllers which sense product presence and control the accumulation and release of the zones by starting and stopping the zone drives.

ZONE LENGTH

ZONE LENGTH

18" MIN.

#80 SINGLE PITCH CHAIN

EZLOGIC  RETRO- REFLECTIVE ZONE CONTROLLER

FILL PLATE

PALLET GUIDE

12 5/8" MIN

DISCONNECT BOX

OPTIONAL SUPPORT W/ADJ FOOT PAD SHOWN

STARTER BOX

IOP

CATALOG | 08312018

DCEZD-82

• STANDARD SPECIFICATIONS

IOP –Provides 27VDC, 100 watt power for EZLogic ® accumulation system - contains slots for 4 input/output boards. Requires 120VAC or 230VAC single phase input. MOTOR –1 HP – 230/460/575V– 3 PH. 60 HZ. gearmotor, shaft mounted at discharge end of zone. CONVEYING SPEED –30 FPM. CAPACITY –4,000 lbs. maximum per zone at 30 FPM. FLOOR SUPPORTS –Now supplied as optional equipment.

CHAIN –#80 single pitch conveyor chain (straight sidebar). CHAIN GUIDE – UHMW polyethylene. FRAME – 12 in. x 4 ga. powder painted formed steel angle. 7 ga. formed coupling channels located at infeed and discharge ends of each module. DRIVE SPROCKETS – Hardened #80 with 1 11/16in. dia. steel shaft. BEARINGS – Sealed, pre-lubricated, self aligning, ball bearings on drive. EZLogic ® ZONE CONTROLLER –Located in each zone. NEMA 1, 2, IP62. UL Approved. ACCUMULATION ZONES –60 in. long sections with EZLogic ® Accumulation.

230V

460V

DISCONNECT PANEL

3 Ph. 60 Hz

3 Ph. 60 Hz 1-6 ZONES 7-12 ZONES

SINGLE OUTPUT 1-3 ZONES

EZLOGIC® ZONE CONTROLLER

IOP

INFEED EYE

DUAL OUTPUT

4-6 ZONES

† Note : InfeedWake-Up Eye used only on terminating infeed end of conveyor. Not used when connecting to upstream EZLogic® conveyor through power supply isolation cable.

ZONE GEARMOTOR

EZDRIVE™ ZONE STARTER BOX

SINGLE OUTPUT DISCONNECT PANEL

EZLOGIC® ZONE CONTROLLER

IOP

INFEED EYE

EZDRIVE™ ZONE STARTER BOX

ZONE GEARMOTOR

DUAL OUTPUT DISCONNECT PANEL (MUST BE LOCATED AT THE CENTER OF CONVEYOR)

EZLOGIC ® ACCUMULATION SYSTEM Hytrol’s EZLogic ® , or“Electronic Zero-pressure Logic”Accumulation System, combines the sensing accuracy of photo-electronics with discrete electronic logic control without the use of a PLC or pneumatic logic components. The EZLogic ® Accumulation System provides many features including: Zero-Pressure Accumulation of Product Zone Stop - Function is built in. Any zone may be transformed into a workstation by connecting a dry contact switching device to the auxiliary port of the EZLogic ® Zone Controller. This feature is always used at the discharge end of the conveyor line, and may be used at any other location where a zone stop is required. Dynamic Zone Allocation – Automatically adjusts the conveyor’s zone length to accommodate the length of the product being conveyed. Improves conveyor efficiency and system flexibility. Sleep Feature – Stops chains from running when no product is present, reducing noise, reducing energy consumption and extending chain life. Unloading Zone Feature - Zone On Delay –Timer delays the zone immediately upstream from a removed load, preventing it from driving for a set time. This feature is ideal where loads are routinely removed from the conveyor with a lift truck. Loading Zone Feature – Zone detects load being placed onto the conveyor with a fork truck and stops the zone from driving and automatically prevents any loads in zones upstream from entering loading area.

• OPTIONAL EQUIPMENT FLOOR SUPPORTS –DC82S Type floor supports are available with a wide range of adjustment. Specify top of chain elevation. One support required at every bed joint and ends of conveyor. Holes in feet for lagging to floor. ACCUMULATION ZONES –48 in., 54 in., and 66 in. intermediate sections with EZLogic ® Accumulation. Contact factory for other lengths.

CONVEYING SPEED –Speeds other than 30 FPM will require gearmotor change (contact factory). EZDrive TM System –VariableFrequencyDrive foradjustingconveyingspeedoradjustingacceleration and deceleration time. EZLogic ® – See EZLogic ® Components Page.

CATALOG | 08312018